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Enhancing CNC Machine Performance with Oil Skimmers | Abanaki

Posted by Tom Hobson on Oct 31, 2023 1:15:00 PM

In the world of manufacturing, precision and efficiency are paramount. CNC (Computer Numerical Control) machines are the backbone of many industries, providing the ability to create intricate and accurate parts with incredible precision. However, these machines often face a common challenge: the accumulation of unwanted coolant and cutting oils on their surfaces, leading to decreased performance, tool wear, and the risk of environmental contamination. This is where CNC machine oil skimmers come into play.

What is an Oil Skimmer?

An oil skimmer is a mechanical device designed to remove unwanted oils, grease, and other hydrophobic liquids from the surface of coolant or wastewater. In the context of CNC machines, oil skimmers are used to remove cutting oils and coolants that accumulate on the surface of the coolant reservoir. By doing so, they help maintain the quality of the coolant, extend tool life, improve machining precision, and contribute to a cleaner and safer working environment.

How Do CNC Machine Oil Skimmers Work?

Oil skimmers are relatively simple yet highly effective devices. They operate on the principle of buoyancy and surface tension. Here's a basic overview of how they work:

  1. Skimmer Design: CNC machine oil skimmers come in various designs, but most employ a rotating or moving medium (usually a belt, disc, or drum) that is partially submerged in the coolant or wastewater.
  2. Oil Attraction: The submerged medium attracts the oil or grease due to its hydrophobic nature. As the medium rotates or moves, it collects a layer of oil on its surface.
  3. Separation: The medium with the collected oil then passes through a scraper or wiper mechanism, which removes the oil from the medium's surface. The oil is directed into a separate collection container, leaving the coolant or wastewater behind.
  4. Recirculation: The cleaned coolant or wastewater is returned to the CNC machine's reservoir, ensuring that the coolant remains in good condition for machining.

Benefits of CNC Machine Oil Skimmers

  1. Extended Tool Life: Accumulated oil and grease on cutting tools can lead to premature wear and diminished tool performance. Oil skimmers help maintain a cleaner coolant, thus extending the life of cutting tools and reducing tooling costs.
  2. Improved Machining Precision: Oil-contaminated coolants can compromise the precision and accuracy of CNC machines. Oil skimmers contribute to a cleaner work environment, resulting in more consistent and accurate machining.
  3. Reduced Maintenance: Clean coolant reduces the frequency of coolant changes and extends the lifespan of coolant filters, reducing maintenance costs.
  4. Environmental Compliance: Properly managing and disposing of oil and coolant waste is crucial for environmental compliance. Oil skimmers help collect and separate oil from the coolant, making it easier to handle the waste in an environmentally responsible manner.
  5. Cost Savings: By enhancing tool life, reducing maintenance, and improving machining precision, oil skimmers can lead to significant cost savings in the long run.

CNC machine oil skimmers are valuable tools for maintaining the performance and longevity of CNC machines. By efficiently removing unwanted oils and grease from coolant reservoirs, they contribute to cleaner, more precise, and more environmentally friendly machining operations. If you're looking to optimize your CNC machining processes, consider the integration of an oil skimmer to ensure your machines operate at their best while minimizing operational costs and environmental impact.


How to Successfully Implement Oil Skimmers


To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com



You are just one step away from downloading Abanaki's most detailed resource on our oil skimming equipment. Simply click at the button to get your ultimate guide now.

Get Your E-Book

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Topics: tramp oil, coolant maintenance, coolant skimmer

Improving CNC Performance with Coolant Oil Skimmers | Abanaki

Posted by Tom Hobson on Jun 29, 2023 1:30:00 PM

Coolant oil skimmers typically don’t come attached to CNC machines when they are newly bought. This is because nobody wants to admit that the brand-new machine is eventually going to leak oil into the coolant. This looks good on paper, but there is a reason why so many coolant oil skimmers are bought annually. 

CNC machines are bound to have at least a small amount of oil leaking into the coolant at some point. The skimmer will remove this oil from the top of the coolant for disposal. Without some type of coolant oil skimmer, the coolant life will be dramatically decreased. These small coolant oil skimmers will save you money throughout the operational life of your CNC machine.

The Crucial Role of Coolant Oil Skimmer on CNC Machine

A coolant oil skimmer plays a crucial role in enhancing the performance and longevity of CNC (Computer Numerical Control) machines. These machines rely on coolant oil to lubricate and cool the cutting tools, which is essential for maintaining high precision and preventing damage due to excessive heat. However, coolant oil tends to become contaminated with various substances such as tramp oil, metal shavings, and debris during the machining process. This contamination can adversely affect the machining process, leading to reduced efficiency and increased maintenance requirements.

The implementation of a coolant oil skimmer effectively addresses this issue by efficiently removing the contaminants from the coolant oil. By removing tramp oil, which is the accumulated oil from leaking machine parts or hydraulic systems, the skimmer prevents the formation of a sticky residue on the workpiece, reducing the need for post-machining cleaning. This results in improved surface finish and higher product quality. Moreover, by removing metal shavings and debris, the skimmer helps prevent clogging of the coolant system, ensuring smooth coolant flow and minimizing the risk of tool damage.

Additionally, a coolant oil skimmer contributes to cost savings and environmental sustainability. By efficiently separating tramp oil from the coolant, it extends the life of the coolant oil, reducing the frequency of coolant replacements and the associated costs. Moreover, the skimmer aids in the recycling and reusing of the separated tramp oil, minimizing waste generation and promoting environmental conservation. Overall, the benefits of a coolant oil skimmer on CNC machines include improved machining performance, reduced maintenance requirements, enhanced product quality, cost savings, and a more sustainable manufacturing process.

Different Types of Coolant Oil Skimmers

There are several different types of coolant oil skimmers available for CNC machines, each with its own unique design and method of operation.

  1. Belt Skimmers: Belt skimmers consist of a continuous belt that is immersed in the coolant. The belt attracts and collects the floating oil as it passes through the coolant, and then the oil is scraped off the belt and collected in a separate container.
  2. Disk Skimmers: Disk skimmers utilize a rotating disk that is partially submerged in the coolant. The disk's surface tension attracts the oil, which is then scraped off the disk and collected for removal.
  3. Tube Skimmers: Tube skimmers employ a hollow tube or suction head that is inserted into the coolant. The oil is drawn up through the tube by a vacuum or suction mechanism, separating it from the coolant, and then it is transferred to a collection container.

Each type of coolant oil skimmer has its advantages and is suitable for different applications based on factors such as the type of coolant used, the volume of oil to be removed, and the specific requirements of the CNC machine.


How to Choose an Oil Skimmer for Machine Coolant


To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com



You are just one step away from downloading Abanaki's most detailed resource on our oil skimming equipment. Simply click at the button to get your ultimate guide now.

Get Your E-Book

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Topics: tramp oil, coolant maintenance, coolant skimmer

Why is Coolant Maintenance Important? | Abanaki

Posted by Tom Hobson on Aug 25, 2022 9:45:00 AM

Coolant maintenance should always be a top priority in shops. Dirty machine coolant can cause a multitude of problems for manufacturing facilities and CNC machines. Not using clean coolant can cause health issues in the workplace, reduce the life of the equipment used, and can significantly slow a process down.

All of these factors lead to loss in production which leads to loss in profit for companies. And while recycling steel, aluminum, paper, and glass is readily accessible, recycling coolant is not. Additionally, the cost of recycling used coolant can be very expensive.

Is Coolant Maintenance necessary

Companies look for effective ways to remove oil from water or coolant to reduce costs and the liability of proper disposal. Another reason for removing the oil is a better work environment. Letting oil remain in the coolant tank allows anaerobic bacteria to grow. Anaerobic bacteria break down the components of coolant, causing it to need changing more frequently. Oil-laden coolant with a high anaerobic bacteria content has two other drawbacks as well.

The first drawback is an unpleasant odor caused by the bacteria. The second drawback the smoke generated from the oil-laden coolant coming in contact with the operating cutting tool. One of the easiest ways to remove hydrocarbons from water or coolant is by using a belt oil skimmer. It is a low maintenance, easy to use tool for removing oil from water or coolant.

Coolant Maintenance Solutions

There are a wide range of coolant maintenance products including oil skimmers to help keep your coolant fresh and extend its life. Does your shop smell like rotten eggs? Has the quality of your products been compromised? If so, you probably have dirty coolant to blame.

From belt oil skimmers to tube skimmers and coolescers, having the right tools and products can make keeping your coolant working properly a breeze. Putting the proper oil skimmer on your machine will cut down on the way lube and floating oils are left in your tank.

These oil skimmer units do a great job of removing the oil from your machine coolant tanks, leaving you fresh coolant to run quality production parts. There are also other products that can help in your quest, items like oil eating microbes, coolescers, and coolant deodorizers can all be added to your maintenance plan along with an oil skimmer so you can rest assured you are getting every dollar worth of your machine coolant life.

Abanaki is Here to Help

There are a multitude of oil skimmers on the market today. One of the most important things to be considered is the quality of the unit to be purchased. Points of interest should include construction materials, motor design, and the type of warranty that is offered. Is the skimmer housing made of metal or plastic? Is the motor fan-cooled? Does the motor use needle bearings or bronze bearings? How long does the warranty last and what does it cover? Most oil skimmers will perform as advertised, but remember the old adage that “you get what you pay for”.

Learn more about the cost-effective oil skimming solutions Abanaki offers by visiting www.abanaki.com. Our website offers a wide range of product info, video tutorials, detailed handbooks, and more. To speak to a representative call (440) 543-7400.


How to Successfully Implement Oil Skimmers


 

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Topics: machine shop, coolant maintenance, coolant skimmer

The Right Coolant Oil Skimmer for the Machine Shop | Abanaki

Posted by Tom Hobson on Nov 29, 2021 2:58:50 PM

The use of an oil skimmer in the machine shop setting holds many benefits. Removing the oil from a machine coolant tank will initiate some esthetic benefits such as cutting down on the amount of smoke generated from the cutting tool coming into contact with oil laden coolant. 

“Rotten Egg” Smell in Coolant

When a machine is shut down for the weekend, oil has a chance to come to the surface of the coolant tank. Bacteria that are living in the coolant tank use up the dissolved oxygen in the coolant mix, a process that is sped up by having a layer of oil on the surface. This allows odor causing anaerobic bacteria to thrive, giving off that familiar “rotten egg” smell.

Contrary to popular belief the common types of bacteria found in metalworking fluids do not cause dermatitis. However, if the skin is broken, bacteria that normally inhabit the skin may enter and cause infection. The presence of phosphates and carbonates that increase alkalinity in the coolant, however, can cause dermatitis. These impurities are found in the water being used in the coolant mix.

Cost of Separating Oil from Coolant

Separating the oil from the coolant will also help reduce disposal costs. The cost of disposing of oil laden coolant is more expensive than disposing of oil. In fact, in some instances, companies may be able to re-use the oil elsewhere or sell it for recycling. Having oil free coolant can also extend its usefulness and effectiveness, reducing the expense on maintenance and coolant replacement. As the research on the different types of oil skimmers begins, a person will find that there are a variety of skimmers available to them. The most common types are the belt, disk, and tube skimmers. Each type of coolant skimmer has its advantages and disadvantages. 

Choosing the Correct Oil Skimmer

There are also many factors that need to be considered when choosing the correct type of oil skimmer to fit the appropriate application. Factors such as water level fluctuation, water temperature, pH level, the use of rust inhibitors, the amount of oil to be skimmed, quality, and cost, must all be considered when selecting an oil skimmer.

The use of rust inhibitors, high temperatures, and variable pH levels can affect the oil skimmer’s ability to pick up oil. Most skimmer manufacturers use a variety of materials for the skimming medium such as plastic, stainless steel, or poly blends to match the solution in which they will be used.

There are a multitude of oil skimmers on the market today. One of the most important things to be considered is the quality of the unit to be purchased. Points of interest should include construction materials, motor design, and the type of warranty that is offered. Is the skimmer housing made of metal or plastic? Is the motor fan-cooled? Does the motor use needle bearings or bronze bearings? How long does the warranty last and what does it cover? Most oil skimmers will perform as advertised, but remember the old adage that “you get what you pay for”.



To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com



How To Tell What Skimmer You Need For Your Machine Coolant

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Topics: coolant maintenance, coolant skimmer, belt oil skimmer

Rescue Your Coolant with Abanaki’s Oil Boss Coolant Skimmer | Abanaki

Posted by Tom Hobson on Jul 30, 2021 9:14:34 AM

Coolant skimmers typically don’t come attached to CNC machines when they are newly bought. This is because nobody wants to admit that the brand-new machine is eventually going to leak oil into the coolant. This looks good on paper, but there is a reason why so many coolant skimmers are bought annually. CNC machines are bound to have at least a small amount of oil leaking into the coolant at some point. The skimmer will remove this oil from the top of the coolant for disposal. Without some type of coolant skimmer, the coolant life will be dramatically decreased. These small coolant skimmers will save you money throughout the operational life of your CNC machine. 

Coolant skimmers can really help in extending the life of your costly coolant. Coolant skimmers help remove oils that leak from machines or parts to keep your coolant clean. By removing the oil with coolant skimmer, you can significantly increase the life of your coolant. 

So, is your product quality being affected by floating oil? Have you asked yourself how you remove oil from water effectively and efficiently?

Abanaki’s Oil Boss Oil Skimmer

One of the best coolant skimmers of Abanaki coolant maintenance line is Abanaki’s Oil Boss Oil Skimmer. This high-capacity unit constantly removes and discharges unwanted oil from the coolant that is compromising your product quality, reducing your coolant life, and stinking up the shop. The unit uses a specially designed “Constant Flow Facilitator” that automatically discharges the tramp oil skimmed from the coolant. The “Constant Flow Facilitator” eliminates the need to manually remove the collect oil. 

Benefits of Oil Boss Oil Skimmer

We have been providing oil skimmers for years to machine shops and manufacturers across the globe and they have proven to be both reliable and cost-effective. Abanaki's Oil Boss is an innovative tool for keeping coolant free of oil. The patent-pending design allows for easy visual inspection of your coolant’s condition; and will also help extend tool and coolant life. It will decrease loss of production and maintenance time. And it will allow for easy cleaning of various sumps or tanks around any plant or shop due to its portability and magnetic base. The Oil Boss has a small footprint that reduces the amount of clutter and equipment on the shop floor.


To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com


Watch this video to see how to remove a higher amount of tramp oil.

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Topics: coolant maintenance, coolant skimmer, oil boss oil skimmer

Are Oil Skimmers in your Machine Shop? | Abanaki

Posted by Tom Hobson on Apr 30, 2021 9:15:00 AM

Tramp oil got you down? Is your product quality being affected by floating oil? Have you asked yourself how you remove oil from water effectively and efficiently?

Coolant Maintenance

Coolant maintenance should always be a top priority in shops. Dirty machine coolant can cause a multitude of problems for manufacturing facilities and CNC machines. Not using clean coolant can cause health issues in the workplace, reduce the life of the equipment used, and can significantly slow a process down. All of these factors lead to loss in production which leads to loss in profit for companies. And while recycling steel, aluminum, paper, and glass is readily accessible, recycling coolant is not. Additionally, the cost of recycling used coolant can be very expensive.

Coolant Skimmers Help Reduce Costs for Machine Shops

Coolant skimmers typically don’t come attached to CNC machines when they are newly bought. This is because nobody wants to admit that the brand-new machine is eventually going to leak oil into the coolant. This looks good on paper, but there is a reason why so many coolant skimmers are bought annually. CNC machines are bound to have at least a small amount of oil leaking into the coolant at some point. The skimmer will remove this oil from the top of the coolant for disposal. Without some type of coolant skimmer, the coolant life will be dramatically decreased. These small coolant skimmers will save you money throughout the operational life of your CNC machine.

Coolant skimmers help machine shops extend the life of their coolant by removing free floating oils. In today’s economic conditions every company is trying to look at ways to reduce costs and increase efficiency. Coolant can be a major expense but is a necessary evil. Abanaki offers a complete line of coolant maintenance products that go beyond coolant skimmers to offer various solutions for other coolant problems. The coolant maintenance line addresses concerns about coolant life as well as that rotten egg smell and small spills. If you have coolant in your machine shop, you need a coolant skimmer. See our full line of coolant skimmers here.


To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com


Abanaki has a new reference that can help you choose the right skimmer and the right size to ensure years of worry-free operation.

Click button below to access our “How to Successfully Implement Oil Skimmers” webinar to learn how to get the most out of your skimmer.

Watch Webinar

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Topics: coolant maintenance, coolant skimmer

Extend Coolant Life with Cost-Effective Coolant Skimmers | Abanaki

Posted by Tom Hobson on Mar 26, 2021 9:30:00 AM

A coolant skimmer is a machine that removes floating oil and grease from liquid. The floating oil adheres to skimming media, such as a belt, tube, or disk. The media then runs back to the machine to be wiped clean.

Coolant skimmers are simple, dependable and effective tools for removing oil, grease and other hydrocarbons from water and coolants. Often, a coolant skimmer by itself can achieve the desired level of water purity.

In more demanding situations, coolant skimming is a cost-effective means of removing most of the oil before using more complicated and costly treatments such as coalescers, membrane filters and chemical processes.

Coolants And Cutting Fluids

When machine coolants become contaminated with tramp oils, four things usually occur:

  • coolant life is reduced;
  • quality of machined parts is reduced;
  • in many cases, a smoke will begin to appear in the shop, causing irritation to the workers on the job; and
  • the fluid takes on a “rotten egg” odor.

Oil skimmers that remove tramp oils solve these problems and typically pay for themselves within a few months. Therefore, these are the coolant skimmers you should remember to extend the life of your coolant.

Oil Boss (New Generation Oil Skimmer)

Abanaki's Oil Boss is an innovative tool for keeping coolant free of oil. The patent-pending design allows for easy visual inspection of your coolant’s condition; and will also help extend tool and coolant life. It will decrease loss of production and maintenance time. And it will allow for easy cleaning of various sumps or tanks around any plant or shop due to its portability and magnetic base. The Oil Boss has a small footprint that reduces the amount of clutter and equipment on the shop floor.

Mighty Disk (Disk oil Skimmer)

Mighty Disk is the inexpensive way to remove unwanted tramp oils from coolants and parts washers, but with all the quality that you expect from Abanaki! Removes up to 1 ½ gallons of oil or more of medium weight oil per hour. Use it almost anywhere a flat surface is available for mounting. Weighs less than 10 pounds, installs in no time, and runs on 110v power.

TubeTastic (Tube Oil Skimmer)

The Abanaki TubeTastic! oil skimmer can be used on machining centers with little or no access to the coolant sump from above. This unit can skim oil from chip conveyors or even totally enclosed machining centers. The TubeTastic! can be easily mounted on the side of virtually any machining center coolant sump. By use of an existing opening or by making a small access cutout, the collector tube runs through the surface of the coolant and collects the unwanted oils. The oil then flows out the discharge tube into any waste oil container for easy disposal.

Mighty Mini (Belt Oil Skimmer)

The stainless steel Mighty Mini is a compact belt skimmer designed for parts washers and machine tool coolant sumps. With its large discharge trough and small operating space, the Mighty Mini fits almost anywhere. The stainless steel construction resists rust and corrosion in harsh environments. It is lightweight and requires minimal assembly. With its durable stainless steel construction, it is built to give long lasting performance. The removable trough makes cleanup fast and easy.


To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com


HOW TO TELL WHAT SKIMMER YOU NEED FOR YOUR MACHINE COOLANT

Have you ever looked at your coolant and wondered what type skimmer would work best in your machine sump? In this video, we talk about what oil skimmer works well in various coolant applications.

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Topics: belt skimmer, tube oil skimmer, coolant maintenance, coolant skimmer, disk skimmer

The Scoop on Oil Skimmers: Ensure Your Application Applies | Abanaki

Posted by Tom Hobson on Aug 26, 2020 11:30:00 AM

When properly selected and applied, oil skimmers are highly economical solutions for separating oil from water to allow its reuse or safe disposal. However, there are certain applications that can expect optimal results. Typical applications best suited for oil skimmers encompass:

Wastewater Sumps

Wastewater sumps where removing floating hydrocarbons can reduce the cost of disposal and lower the contingent liabilities of wastewater discharge.

Most manufacturing or processing facilities have water systems where waste oil collects in a central tank or sump. Skimming the floating oils with little water content can reduce the cost of disposal and lower the contingent liabilities of wastewater discharge.

Coolant and Cutting Fluids

Coolants and cutting fluids where skimming tramp oils extends coolant life, improves the quality of machined parts, reduces irritating smoke that forms during machining, lessens the chance of dermatitis and helps prevent the fluid from developing a "rotten egg" odor. 

Oil skimmers utilize the differing specific gravity between oil and coolant/water to remove tramp oils. A motor driven belt that is typically constructed of an oleophilic, or oil attractant material, is placed into a coolant sump or reservoir. As the belt moves through the coolant, it attracts tramp oils. The oil is scraped off by a wiper and deposited into a container.

Heat Treating

Heat treating operations where trench oils must be removed from heat-treated parts, and can be captured with a skimmer for re-use or disposal. This reduces oil purchases, prolongs wash water life and lowers disposal costs.

Parts Washers

Parts washers where removing floating oils from a wash tank prevents re-contamination of the parts as they are removed from the fluid and extends fluid life.

Industrial parts washers, paint lines, and machine shops all have a need to remove oil from water. Abanaki oil skimmers are trusted throughout the automotive industry to extend coolant life, reduce disposal costs, and avoid fines from municipal sewer districts.

Food Processing

Food processing facilities where the removal of vegetable oils, greases and animal fats from a plant's wastewater stream reduces processing and disposal costs.

Oil skimming is the most reliable and lowest cost method of removing food greases and oils from process wastewater. An oil skimmer uses the difference in specific gravity between oil and water, allowing the oil skimmer belt to attract frying oils, vegetable oils, greases, and animal fats as the belt passes through the surface of the water. The simple belt-and-motor approach is proven to operate unattended and reliably for decades with little maintenance.

Parking Lots, Garage and Service Facilities

Parking lots, garages and service facilities where waste oil from leaks, spills and other sources must be retrieved from sumps before water can be discharged to storm or sanitary sewers.

Outdoor Ponds, Lakes and Basins

Outdoor ponds, lakes and basins where floating oils are present, skimmers provide inexpensive and effective removal, solving a serious environmental problem.

Recovery/Monitoring Wells

Recovery/monitoring wells where a belt skimmer can be used instead of a down well pump to remove oil, fuel and other hydrocarbons. Generally, this is more cost-effective and reduces maintenance headaches. Skimmers can reach depths of 200 feet or more and remove floating products despite fluctuating water tables.

The PetroXtractor is a well oil skimmer that makes use of the differences in specific gravity and surface tension between oil and water. These physical characteristics allow the unit’s continuous belt to attract floating oil in the well. After picking up the oil, the belt travels over the head pulley on the drive unit and through tandem wiper blades. The oil is then scraped off both sides of the belt and discharged through a 1-1/4″ ID hose. The unique bearing-less design of the tail pulley (immersed in the well water) with its tethered frame allows it to perform three important functions: it keeps proper tension on the belt, prevents accidental loss down the well, and keeps the belt centered in the casing.

Remediation Processes

Remediation processes where skimmers can be used effectively in tandem with other means and reduce the overall cost and increase the speed of the cleanup. For example, when using bio-remediation techniques, skimmers can be used to first remove the bulk of the oil from the groundwater. Then more biological agents may be used to clean up the remaining contamination. The remaining oil will clean up faster, as there will be less of it.

Sometimes called pump-less groundwater remediation systems, oil skimming is the lowest cost way to remove hydrocarbon contamination from groundwater. Oil skimming alone may clean water to acceptable levels or be used as a pre-filter treatment. It is the most inexpensive way to remove LNAPLs or DNAPLs.


To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com


Oil Skimmers Get the Dirty Jobs Done

In the video, oil skimmer is shown removing spent lubricant from a collection tank in a steel production facility.  Due to the extreme heat resulting from the steel making process, lubricant used for conveyor bearings often leaks into the cooling water, creating a floating goop that can foul filters further upstream. 

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Topics: oil skimmers, belt skimmer, oil skimming, coolant maintenance, coolant skimmer, belt oil skimmer, oil skimmers applications

The Scoop on Oil Skimmers: Consider All the Options | Abanaki

Posted by Tom Hobson on Jul 29, 2020 10:00:00 AM

All moving media skimmers use motors to move the belt, tube, disk, etc. While many are designed with standard, industrially rated, continuous-duty motors and also may use fully enclosed speed reducing drives, some can be specified with a number of motor options. These may include:

  • Any common voltage or electrical requirement
  • Explosion proof
  • Drip proof
  • Tropicalized
  • Dirty conditions duty
  • Food service duty
  • Water wash-down duty

Consider also any optional equipment that may be available with the skimmer you are evaluating. Accessories allow customized systems that can ease installation and optimize performance. Some of the more common options include:

  • Special Drive Components. Tail Pulleys can help improve removal rates by stabilizing belt assemblies in the fluid. Yoke-and tether assemblies help prevent pulley loss due to human error or belt breakage.
  • Mounting Stands and Adapters. These include pre-engineered mounting stands for easier installation. Models also are available for pits, walls and free-standing units.
  • Shelters/ Enclosures. Reinforced poly-shelters and below-grade enclosures provide protection from the elements.
  • Controls/Accessories. A float switch and warning light can be used to monitor fluid level in the oil collection drum, which helps prevent overflow. Other options include a timer, control panel, variable speed drive and power packs. 
  • Concentrator. Generally, the ratio of water to oil decreases with thicker films of floating oil and slower moving pick-up media. A concentrator or decanter installed at the skimmer discharge port provides secondary oil/water separation that can reduce water content to nearly zero.
  • Heaters. Many skimmers can be ordered with heating devices to keep skimmed product fluid in cold environments.

To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com


How to Skim Oil from Coolant Using Tube Skimmer

tube oil skimmer can be used on machining centers with little or no access to the coolant sump from above. Plus, a tube oil skimmer can remove oil from chip conveyors or enclosed machining centers.

WATCH NOW

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Topics: oil skimmers, belt skimmer, oil skimming, coolant maintenance, coolant skimmer, belt oil skimmer

Is Oil Skimmer Maintenance Necessary? | Abanaki

Posted by Tom Hobson on Feb 21, 2020 9:13:44 AM

If you’re not reclaiming your used oil than you are awarded no points, may not collect $200, or pass Go. If you are, you get all of the points. However, if you are doing this but NOT taking care of the equipment that is helping you reclaim that used oil, then you are just as much a part of the losing team.

Maintenance Needed?

Just like any piece of equipment; cars, computers, those 5-in-1 breakfast sandwich maker machines, all of them need tinkering and routine maintenance in order to keep the gears turning and the eggs fluffy. With that being said, oil skimmer maintenance is crucial in not only ensuring proper waste oil recovery, but overall success of your entire operation.

Over the years we have seen some troubling scenes. The things people do to oil skimmers…it is horrific. Years upon years of oil and incalculable layers of gunk encrusted all over the machine. Discharge valves clogged to the point where the skimmed content barely drips out. THE ORIGINAL BELT. For shame. All of you.

Quick Overview of How Oil Skimmers Work

If you’re not familiar with how oil skimmers work, here’s a quick overview: Although designs vary, all oil skimmers rely on specific gravity, surface tension and a moving medium to remove floating oil from a fluid's surface.

Floating oil and grease cling to skimming media more readily than water, and water has little affinity for the media. This allows skimming media in the shape of a belt, disk, drum, etc. to pass through a fluid surface to pick up floating oil and grease with very little water. This oily material is subsequently removed from the media with wiper blades or pinch rollers.

Oil skimmers are simple, dependable and effective tools for removing oil, grease and other hydrocarbons from water and coolants. Often, an oil skimmer by itself can achieve the desired level of water purity. In more demanding situations, oil skimming is a cost-effective means of removing most of the oil before using more complicated and costly treatments such as coalescers, membrane filters and chemical processes.


To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com


Abanaki has a new reference that can help you choose the right skimmer and the right size to ensure years of worry-free operation.

Click button below to access our “How to Successfully Implement Oil Skimmers” webinar to learn how to get the most out of your skimmer.

Watch Webinar

Read More

Topics: oil skimmers, belt skimmer, oil skimming, coolant maintenance, coolant skimmer, belt oil skimmer

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