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Advantages of Using an Oil Skimmer in the Machining Industry

Posted by Tom Hobson on Nov 19, 2018 10:45:00 AM

Companies look for effective ways to remove oil from water or coolant to reduce costs and the liability of proper disposal. Another reason for removing the oil is a better work environment. Letting oil remain in the coolant tank allows anaerobic bacteria to grow. Anaerobic bacteria break down the components of coolant, causing it to need changing more frequently. Oil-laden coolant with a high anaerobic bacteria content has two other drawbacks as well. The first drawback is an unpleasant odor caused by the bacteria. The second drawback the smoke generated from the oil-laden coolant coming in contact with the operating cutting tool. One of the easiest ways to remove hydrocarbons from water or coolant is by using an oil skimmer. It is a low maintenance, easy to use tool for removing oil from water or coolant.

The use of an oil skimmer holds many benefits including:

Reduction of Disposal Costs: The cost of disposing oil laden coolant is more expensive than the disposing of oil.

Recycling Opportunities: In some instances, companies may be able to re-use the skimmed oil elsewhere or sell it for recycling, choosing to keep their part of the world cleaner.

Extend Coolant Life: Having oil free coolant can also extend its usefulness and effectiveness, reducing the expense on maintenance and coolant replacement.

Esthetic Benefits: Removing the oil from a machine coolant tank will cut down on the amount of smoke generated from the cutting tool coming into contact with oil laden coolant thereby creating a visibly cleaner workplace.

Extend Tool Life: Removing floating surface oils while aerating and refreshing coolant will extend tool life as well.

Avoid EPA Violations: Many machining and metal working shops turn to aqueous parts cleaning because of limits imposed by the EPA on the discharge of emissions and wastes.

Hygienic Benefits: Keeping coolant oxygenated and oil-free reduces the “rotten egg” odor and bacterial levels are lowered resulting in a cleaner work environment.

Abanaki Corporation manufactures a wide variety of oil skimmers to meet any size application. From a small coolant tank in a CNC lathe to a scale pit in a steel mill, Abanaki Corporation can supply a skimmer to do the job. We manufacture skimmers that can remove from 1 gallon per hour to 200 gallons per hour. We offer turnkey systems with a variety of motors, heat options, stands, and oil concentrators. Our skimmers are used on parts washers, in car washes, wells, steel mills, and any other industry where hydrocarbons need to be removed.

To find out which of our skimmers would suit your application the best, please contact our experts at 440-543-7400, or click the button below to get our Oil Skimming Factbook.

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Topics: coolant, oil skimmer, mighty mini, tote-it, oil boss oil skimmer, mighty disk, tubetastic, tube oil skimmer, belt oil skimmer, disk skimmer, dirty coolant, oil boss, coolant skimmer

How Do I Remove Oil from Coolant or Water

Posted by Tom Hobson on Nov 14, 2018 10:15:00 AM

It is a common question asked every day by people in all fields of industry. Machine shops, steel mills, industrial manufacturers, and many others are faced with the problem of removing oils from coolants and wastewater on an everyday basis. They are faced with high disposal and maintenance costs. Some manufacturers are charged extreme amounts to have their contaminated water treated properly by their local water treatment facility.

Companies look for effective ways to remove oil from water or coolant to reduce costs and the liability of proper disposal. Another reason for removing the oil is a better work environment. Letting oil remain in the coolant tank allows anaerobic bacteria to grow. Anaerobic bacteria break down the components of coolant, causing it to need changing more frequently. Oil-laden coolant with a high anaerobic bacteria content has two other drawbacks as well. The first drawback is an unpleasant odor caused by the bacteria. The second drawback the smoke generated from the oil-laden coolant coming in contact with the operating cutting tool. One of the easiest ways to remove hydrocarbons from water or coolant is by using a belt oil skimmer. It is a low maintenance, easy to use tool for removing oil from water or coolant.

Belt oil skimmers work because of the differences in specific gravity between oil and water. Water has a specific gravity of one. Most oils have a specific gravity of less than one. Because of these differences, oil floats to the top of the water where it can be removed. A belt oil skimmer uses oil oleophilic material, (usually made of stainless steel or plastic), in the form of a belt to break the surface tension of the water to attract
and collect the floating oil. The belt passes through a set of wiper blades via a motorized head pulley where the oil is wiped off both sides of the belt. The oil then flows through the skimmer troughs and into a proper disposal container. Because the belt materials used do not attract water, very little coolant or water is picked up.

Some of the advantages of using a belt oil skimmer over other methods to remove oil are the lower initial cost compared to coalescers and other filtration systems, low maintenance, no filters to change, and no mess involved as with absorbent booms or pads. With an oil skimmer, virtually the only required maintenance is replacing a belt and wiper blade set as needed. Next, Abanaki skimmers require very little operating space, usually with no modification to the tank. Finally, our oil skimmers have pick-up rates of up to 200 gph with minimal water or coolant content. Other forms of oil removal cannot perform as well.

There are many instances where companies have turned their disposal costs into income. By using an Abanaki oil skimmer to remove oil from the coolant, one company was able to sell its used oil to be recycled instead of being charged to have the oil-contaminated coolant disposed of. Another money saving benefit was an extended coolant life resulting in lower coolant and maintenance costs. Because of this, the Abanaki oil skimmer paid for itself in a short period of time.

Abanaki Corporation manufactures a wide variety of oil skimmers to meet any size application. From a small coolant tank in a CNC lathe to a scale pit in a steel mill, Abanaki Corporation can supply a skimmer to do the job. We manufacture skimmers that can remove from 1 gallon per hour to 200 gallons per hour. We offer turnkey systems with a variety of motors, heat options, stands, and oil concentrators. Our skimmers are used on parts washers, in car washes, wells, steel mills, and any other industry where hydrocarbons need to be removed.

To find out which of our skimmers would suit your application the best, please contact our experts at 440-543-7400, or click the button below to get our Coolant Guide Book.

Get Free Guide

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Topics: coolant, oil skimmer, mighty mini, tote-it, oil boss oil skimmer, mighty disk, tubetastic, tube oil skimmer, belt oil skimmer, disk skimmer, dirty coolant, oil boss, coolant skimmer

How to Select the Right Coolant Oil Skimmer for the Machine Shop

Posted by Tom Hobson on Oct 31, 2018 10:15:00 AM

The use of an oil skimmer in the machine shop setting holds many benefits. Removing the oil from a machine coolant tank will initiate some esthetic benefits such as cutting down on the amount of smoke generated from the cutting tool coming into contact with oil laden coolant.

When a machine is shut down for the weekend, oil has a chance to come to the surface of the coolant tank. Bacteria that are living in the coolant tank use up the dissolved oxygen in the coolant mix, a process that is sped up by having a layer of oil on the surface. This allows odor causing anaerobic bacteria to thrive, giving off that familiar “rotten egg” smell.

Contrary to popular belief the common types of bacteria found in metalworking fluids do not cause dermatitis. However, if the skin is broken, bacteria that normally inhabit the skin may enter and cause infection. The presence of phosphates and carbonates that increase alkalinity in the coolant, however, can cause dermatitis. These impurities are found in the water being used in the coolant mix.

Separating the oil from the coolant will also help reduce disposal costs. The cost of disposing of oil laden coolant is more expensive than disposing of oil. In fact, in some instances, companies may be able to re-use the oil elsewhere or sell it for recycling. Having oil free coolant can also extend its usefulness and effectiveness, reducing the expense on maintenance and coolant replacement. As the research on the different types of oil skimmers begins, a person will find that there are a variety of skimmers available to them. The most common types are the belt, disk, and tube skimmers. Each type of coolant skimmer has its advantages and disadvantages.

There are also many factors that need to be considered when choosing the correct type of oil skimmer to fit the appropriate application. Factors such as water level fluctuation, water temperature, pH level, the use of rust inhibitors, the amount of oil to be skimmed, quality, and cost, must all be considered when selecting an oil skimmer.

The use of rust inhibitors, high temperatures, and variable pH levels can affect the skimmers ability to pick up oil. Most skimmer manufacturers use a variety of materials for the skimming medium such as plastic, stainless steel, or poly blends to match the solution in which they will be used.

There are a multitude of oil skimmers on the market today. One of the most important things to be considered is the quality of the unit to be purchased. Points of interest should include construction materials, motor design, and the type of warranty that is offered. Is the skimmer housing made of metal or plastic? Is the motor fan-cooled? Does the motor use needle bearings or bronze bearings? How long does the warranty last and what does it cover? Most oil skimmers will perform as advertised, but remember the old adage that “you get what you pay for”.

To find out which of our skimmers would suit your application the best, please contact our experts at 440-543-7400, or click the button below to get our Coolant Guide Book.

Get Free Guide

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Topics: coolant, oil skimmer, mighty mini, tote-it, oil boss oil skimmer, mighty disk, tubetastic, tube oil skimmer, belt oil skimmer, disk skimmer

New Year Resolution: 7½ easy “oil-skimming” ways to keep in 2017

Posted by Tom Hobson on Jan 27, 2017 8:30:00 AM

Well, if you don’t have time to sit down and prepare a list of important changes you want to make at work, Abanaki 7 ½ easy “oil skimming” ways to keep in 2017 might be your best bet. If you are looking for effective ways of changing your work life for the better, then you’ll be sure to find tons of useful information here.

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Topics: oil skimming technologies, belt skimmer, tube oil skimmer, coolant maintenance

Tube Oil Skimmer at IMTS

Posted by Tom Hobson on Sep 12, 2014 6:21:19 AM
The Oil Skimmer Facts Tutorial Handbook is the industry’s leading guide on oil skimming solutions. Learn how to properly size/select a skimmer as well as learn about all the aspects to consider in every application. Click here and receive your free copy now!
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Topics: IMTS, tube oil skimmer, oil skimmer, tubetastic

Tube Oil Skimmer vs. Abrasive Grit

Posted by Tom Hobson on Mar 6, 2014 6:21:55 AM
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Topics: abrasive grit, coal, oil viper, tube oil skimmer

Choosing the Right Oil Skimmer Achieves Better Oil Collection Rates

Posted by Tom Hobson on Sep 5, 2013 6:11:56 AM

Choosing the right oil skimmer may improve the oil collection rate depending on the application. In a parts washer application, a belt skimmer is usually the best choice because of its small footprint and its ability to use various belt types to handle harsh conditions. Shallow wastewater sumps may have less than one foot of water, requiring a tube type oil skimmer that uses a tube that can float on the surface and collect the oil without bottoming out. Standard coolant sumps may be able to be cleaned up with an inexpensive disk skimmer while other sumps may have very little access. Some sumps can only be accessed with an oil skimmer that can bolt to the side of the tank and have a tube access the sump through a cutout in the side of the tank. If you're not sure which skimmer would best suit your plant's application, contact an Abanaki's sales rep today and they'll help determine which oil skimmer is right for your application! Or click the photo below to launch our Oil Skimmer Selection guide and click the X that fits your application to find out what skimmer is best for you.

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Topics: coolant, sumps, wastewater, tube oil skimmer, groundwater remediation, oil skimmer, parts washer, abanaki, tube skimmer, belt oil skimmer

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