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Oil Skimmers Help Steel Mills Save Money | Abanaki

Posted by Tom Hobson on Mar 28, 2019 9:15:00 AM

There is likely no larger industrial meeting place for oil and water than a steel mill. Because of the massive amount of water that is needed for process cooling and descaling, and the similar quantity of hydraulic, lubricating, and cooling oils that are required in steel production, the adage that oil and water do not mix is put to the test and proven every day.

Oil contamination in steel mills process water

It can take between 10,000-75,000 gallons of water to produce one ton of steel, depending on the amount of recycled water that is used. Reusing water whenever possible is crucial to maintaining costs, and to be able to reuse water in the majority of steel mill processes it needs to be free of contamination, namely oil.

Tramp oils commonly contaminate steel mill process water and this can lead to a variety of problems. Water purity is obviously affected which means that the effectiveness of this water in its role as a coolant or lubricant is reduced. Additionally, water that is contaminated with oil cannot be discharged into a facility’s wastewater system, as this can potentially cause a hazard to the environment. Finally, the presence of some oils in water can provide an ideal media for bacteria growth that can present unsafe working conditions for workers. All of these factors contribute to a mill not being able to recycle water, which means increased production costs.

Abanaki Model 8 Oil Skimmer

What counter measures can be employed at a steel mill to limit or eliminate process water from becoming contaminated with oil? For one, the Abanaki Model 8 Belt Oil Skimmer is a dependable and effective means of removing oil from water and water-base solutions, such as those found in mills. Oil skimming makes use of the differences in specific gravity and surface tension between oil and water. These physical characteristics allow the belt skimmer to attract oil and other hydrocarbon liquids from the surface of the fluid.

Depending on the characteristics of the liquid, it is possible for the Model 8 to reduce oil content to less than five parts per million in water. It utilizes a continuous belt and wiper to remove up to 40 gallons of oil per hour from the fluid surface. The unit can be used as a pre-treatment before filtration, and in conjunction with coalescing systems. The versatility of the Model 8 allows it to be used in a wide array of applications in addition to steel mills, such as:

  • Wastewater sumps
  • Parts washers
  • Coolant systems
  • Heat treating fluids
  • Food processing plants
  • Parking lots, garages, and service facilities
  • Outdoor ponds, lakes, and basins
  • Underground tanks
  • Ships' bilges
  • Aircraft service areas and tarmac runoff
  • Truck, locomotive, and other mobile equipment washing facilities

Abanaki Model 8 Oil Skimmer Specifications

The Model 8 can be used in tanks with depths as shallow as one foot, or as deep as 100 feet, and is built to last. With the proper configuration it can handle liquid temperatures up to 212°F, and the pH of the fluid can range from 3 to 13. The skimmer drive includes an oil filled gear reducer with bronze gears and ball bearings. The motor, reducer, and powder coated finish of the housing give the Model 8 exceptionally long life, even under the harshest conditions.

For more information about the Model 8 or other Abanaki products, call your sales representative at (440) 543-7400, or simply click at the button below.

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Topics: oil belt skimmer, oil skimmers, belt skimmer, steel mill, steel mills, model 8

Abanaki Specializes in Refinery Oil Skimmer Technology

Posted by Tom Hobson on Jan 24, 2019 2:05:56 PM

Refineries are capable of producing gasoline, jet fuel, or even asphalt and, like most large-scale high capacity plants, require process optimization and advanced process controls.

Oil skimming is a popular method for capturing and removing oil from wastewater in plant treatment systems. This process is mandatory to avoid fines and to produce fuel as economically and environmentally friendly as possible. Abanaki Corporation has successfully specialized in refinery oil skimmer technology for over 40 years. Oil skimmers work by making use of the differences in specific gravity and surface tension between oil and water. These physical characteristics allow the belts to attract oil and other hydrocarbon liquids from the surface of the fluid. Abanaki belt skimmers can be used in applications as deep as 100 feet.

By implementing an oil skimming solution, the goal to recapture 100% of all hydrocarbons before they go down the drain, can be achieved. The oil skimmer collects the bulk of the hydrocarbons and sends them back to a crude tank. Any residual oils can be removed through filtration or chemical treatment. The oil skimmer is operated 24 hours a day 7 days a week. A refinery oil skimmer requires very little oversight, no maintenance, and the time saved more than offsets the electrical costs.

The Model 8 oil skimmer is the most widely used Abanaki oil skimmer. Its size and removal capacity make it suitable for most applications. From a mere shimmer on top of water to a heavy oil slick, the Model 8 oil skimmer performs efficiently, removing up to 40 gallons of oil per hour.

The new solar-powered version of Abanaki’s popular Model 8 Oil Skimmer is available. It removes oil at up to 40 gph, where electrical power is unavailable or inconvenient.

The Abanaki Model MB oil skimmer is a dependable and effective means of removing oil from water and water-base solutions. Often, oil skimming by itself will reduce oil to an acceptable level of water purity. Depending on the characteristics of the liquid, it is possible for the Model MB alone to reduce oil content to less than five parts per million in water. The unit can be used as a pretreatment before filtration, and in conjunction with a coalescing system.

The Model 4 oil skimmer utilizes a continuous belt and wiper to remove up to 20 gallons of oil per hour from the fluid surface.

Depending on the application, a belt skimmer such as the units described above can be used or a tube skimmer like the Oil Viper would be another viable solution.  The Abanaki Oil Viper tube skimmer is a surface oil skimmer that effectively removes floating surface oils by means of an oleophilic (oil attracting) 3/4 inch diameter continuous looped tube. The tube extends out over the surface of the tank or pit and collects the free floating oils.

The Oil Viper has a specially designed method for removing the oil from the tube. It has a unique wiper combination attached to the tube itself in addition to the ceramic wiper on the skimmer. The result is a virtually oil free tube as it leaves the oil skimmer for quicker oil removal. Removal rates can be as high as one hundred gallons per hour. It can be used in either shallow tanks or reservoirs.

To find out which of our skimmers would suit your application the best, please contact our experts at 440-543-7400, or click the button below to get our most detailed resource E-Book on our oil skimming equipment.

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Topics: refinery oil skimmer, model 4, model 8, oil skimmer, wastewater skimmer, refinery, industrial Wastewater treatment, model mb

“Hopeless” Oil Skimming Emergency? Abanaki Comes to the Rescue!

Posted by Tom Hobson on Mar 27, 2018 8:45:06 AM

There are over 25,000 plating companies in the USA operating under challenging manufacturing conditions. Facing high temperatures, abrasives, extreme pH and chemicals in parts washers and holding tanks, effective oil skimming seems like a nearly hopeless task.

Some companies know a solution. A select group of plating companies and metal finishers across the country are extending the life of their parts washer and eliminating recontamination of their parts.   These companies recognized that removing oil from their parts washers and holding tanks would enhance manufacturing efficiencies and provide cost-savings. They found the solution with the trusted the leader in oil skimming over the past 70 years — Abanaki Corporation.   

By working with the oil skimming experts at Abanaki, each of these customers have been able to determine the most appropriate skimmer for their own specific application — the Mighty-Mini, the Tote-It, the Model 4 and the Model 8.

And, rest assured, when all of the other plating companies and metal finishers are ready to address their “hopeless” manufacturing conditions, they'll dial Abanaki Corporation at 440-543-7400 to find their solution.

To find out which of our skimmers would suit your application the best, click the button below to get our E-Book guide.

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Topics: coolant, model 4, model 8, oil skimmer, tote-it, mighty mini

How a Refinery Oil Skimmer Saves Time and Money

Posted by Tom Hobson on Feb 28, 2018 1:16:33 PM

Refineries are capable of producing a range of materials as different as gasoline, jet fuel, or even asphalt. Like most large-scale, high-capacity plants, they require process optimization and advanced process controls. Refinery oil skimming is necessary for retrieving hydrocarbons from wastewater.

Implementing an oil skimming solution makes it possible for refineries to achieve the goal of recapturing 100% of all hydrocarbons before they go down the drain. A refinery oil skimmer collects the bulk of the hydrocarbons and sends them back to a crude tank. Filtration or chemical treatment can remove any residual oils. Refinery oil skimmers operate 24 hours a day, seven days a week, and require very little oversight and no maintenance. The time they save more than offsets the cost of the electricity needed to operate them.

To find out which of our skimmers would suit your refinery application the best, click the button below to launch our E-Book guide.

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For information on how our skimmers work in refinery applications, refinery case studies, and more, click here.


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Topics: coolant, model 8, oil skimmer, petroxtractor, Solar Oil Skimming System, Transfer Package

Oil Skimmers Keep Fracking Operation Oil Free

Posted by Tom Hobson on Mar 26, 2015 5:37:00 AM

 

We have simplified the process of selecting an oil skimmer with our new interactive chart. Click here to access the easy to use guide and find your skimmer today!
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Topics: fracking, oil, model 8, oil skimmer

Wastewater Skimmer Keeps Rail Yard in Compliance

Posted by Tom Hobson on May 1, 2014 5:39:24 AM

Click here to receive a copy of our Solutions Sourcebook. This 43-page handbook offers application notes on more than 40 real-world implementations of oil skimming.
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Topics: belt skimmer, EPA, government, model 8, oil skimmer, wastewater skimmer, rail yard

Recycle Used Oil with Abanaki Oil Skimmers

Posted by Tom Hobson on Jun 5, 2013 10:26:38 AM

Abanaki recently published an infographic demonstrating how our oil skimming technologies are an environmentally safe and low-cost method to recycle your used oil. Learn more about how the Model 8 Belt Oil Skimmer and the rest of our products can assist you in recycling your used oil. Additionally, learn how beneficial it is to recycle used oil. Download and share this infographic now!

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Topics: oil skimming technologies, belt skimmer, infographic, used oil recycling, oil recycling, model 8, oil skimmer, used oil, abanaki, belt oil skimmer

Model 8 Helps Keep Manufacturing Company Compliant

Posted by Tom Hobson on Jul 10, 2012 4:09:30 AM

 

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Topics: wastewater, model 8, oil skimmer, manufacturing, abanaki

Model 8 Oil Skimmer Solves Coolant Problem

Posted by Tom Hobson on Mar 1, 2012 4:28:55 AM

 

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Topics: coolant, model 8, oil skimmer, abanaki

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