In today's fast-paced industrial environments, operational efficiency is everything. Yet, a common and often overlooked problem—oil contamination—can quickly derail productivity, compromise part quality, and drive-up maintenance costs.

During parts washing and machining processes, unwanted oil contamination frequently occurs. Without proper management, waste oil can re-contaminate freshly cleaned parts and dramatically shorten coolant life, leading to more frequent fluid replacement, unscheduled maintenance, and even equipment failure.

Ignoring this problem not only impacts operational performance but also adds unnecessary environmental and disposal challenges.

Why Oil Skimming Matters

Oil skimming provides a simple, cost-effective solution to combat oil contamination at its source. By continuously removing floating oils from the surface of process fluids, a well-designed oil skimmer helps maintain fluid integrity, extends coolant and cleaner life, improves part cleanliness, and reduces wastewater treatment demands.

For facilities using parts washers or machining centers, integrating an oil skimmer isn’t just beneficial—it’s a smart preventative maintenance measure that pays for itself over time.

Introducing the Tote-It Oil Skimmer: A Proven Solution

When it comes to choosing an oil skimmer you can rely on, the Tote-It Oil Skimmer stands out. Specifically engineered for industrial environments, the Tote-It is built to withstand the rugged conditions commonly found in parts washers and machining operations.

Whether dealing with fluctuating temperatures, aggressive pH levels, or high particulate loads, the Tote-It maintains consistent, reliable performance day after day.

Key Advantages of the Tote-It Oil Skimmer

✔ Lightweight and Portable
At just 36 lbs., the Tote-It is easily portable, allowing operators to move the unit between tanks, sumps, and machines as needed. This mobility makes it ideal for facilities where multiple stations require periodic oil removal without investing in a skimmer for each one.

✔ Efficient Oil Removal
Using a single oleophilic (oil-attracting) belt, the Tote-It quickly lifts oil from the fluid surface and directs it into a collection container. This simple, yet highly effective mechanism minimizes oil buildup and keeps working fluids cleaner for longer.

✔ No Tank Modifications Required
Designed for flat-mount installation, the Tote-It typically needs no modifications to existing tanks or reservoirs. That means fast, hassle-free deployment without costly downtime or retrofitting.

✔ Handles Fluctuating Liquid Levels
Unlike many other oil removal systems, the Tote-It maintains strong efficiency even when fluid levels rise and fall. This feature is crucial for parts washers and machine sumps where fluid volumes can change during operation or cleaning cycles.

✔ Minimal Maintenance
Built with durability in mind, the Tote-It requires very little maintenance to keep it running smoothly. Routine inspection and occasional belt cleaning are usually all that’s needed, reducing the burden on your maintenance team and keeping your process fluid systems operating optimally.

Long-Term Benefits of Oil Skimming

Implementing an oil skimmer like the Tote-It doesn’t just solve immediate contamination issues—it delivers measurable long-term benefits, including:

• Extended coolant and cleaner life: Reduce the frequency of fluid replacement, lowering operational costs.
• Improved part quality: Clean parts are essential for downstream processes like coating, painting, or assembly.
• Reduced wastewater volume and disposal costs: Cleaner fluids generate less oily waste, easing environmental compliance.
• Less equipment downtime: Cleaner fluids mean less wear, fewer clogs, and longer equipment life.

Oil contamination in parts washing and machining processes is a silent culprit that can cause significant operational headaches. Proactively addressing it with a durable, efficient solution like the Tote-It Oil Skimmer not only protects your operations but also enhances your bottom line.

Don't let oil contamination undermine your hard work. Equip your facility with the right tools to stay cleaner, more efficient, and more productive.

To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com

You are just one step away from downloading Abanaki's most detailed resource on our oil skimming equipment. Simply click at the button to get your ultimate guide now.

Fracking, or hydraulic fracturing, is a widely employed technique in the extraction of natural gas. This process involves injecting a high-pressure mixture of water, sand, and chemicals deep into underground shale rock formations to create fractures. These fractures allow the trapped natural gas to be released and extracted efficiently. While the method itself is not new—it has been in use for over 60 years and applied to more than one million wells—it continues to generate debate due to its environmental impact, particularly concerning water usage and wastewater management.

Hydraulic fracturing operations require substantial amounts of water. A single fracking well typically consumes millions of gallons of water, with the composition of the fracturing fluid being approximately 98.0-99.5 percent water and sand. The remaining fraction consists of chemical additives, which vary based on the characteristics of both the water used and the specific shale formation being fractured. Once injected, a portion of this fluid—ranging from 20 to 40 percent—returns to the surface as flowback water. This water is often contaminated with not only the original chemical additives but also naturally occurring substances from deep underground, including heavy metals, salts, and hydrocarbons.

The disposal and treatment of fracking wastewater pose significant environmental challenges. Proper management of this wastewater is essential to prevent contamination of groundwater and surface water sources. One effective solution for addressing oil contamination in fracking wastewater is the use of oil skimming technology. Oil skimmers take advantage of the differences in specific gravity and surface tension between oil and water, allowing them to efficiently remove floating hydrocarbons from the wastewater before disposal or further treatment.

Belt Oil Skimmers: Efficient and Eco-Friendly Wastewater Treatment

Belt oil skimmers, in particular, offer an environmentally responsible and cost-effective method for removing trace amounts of oil from fracking wastewater. These skimmers operate by continuously attracting oil to a moving belt, which then scrapes off the contaminants and collects them in a designated container. With the ability to function in depths of up to 100 feet and operate 24/7 with minimal supervision, belt oil skimmers provide a low-maintenance and energy-efficient solution for wastewater treatment facilities.

Beyond fracking applications, oil skimming technology is widely used across various industries. Companies rely on oil skimmers for industrial wastewater treatment, groundwater remediation, and coolant management in machine shops. By effectively removing oil from these fluids, skimmers help businesses comply with municipal and Environmental Protection Agency (EPA) water quality regulations while also extending the lifespan of machine tool coolants. Additionally, oil skimming serves as a valuable pre-treatment step before filtration, preventing oil from clogging or reducing the efficiency of filter media.

As concerns over water contamination and environmental sustainability continue to grow, the role of advanced wastewater treatment solutions, including oil skimmers, becomes increasingly critical. Implementing such technologies ensures that industries utilizing hydraulic fracturing and other water-intensive processes can mitigate their ecological footprint while maintaining compliance with regulatory standards.

To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com

You are just one step away from downloading Abanaki's most detailed resource on our oil skimming equipment. Simply click at the button to get your ultimate guide now.

When it comes to selecting the right belt for oil skimming applications, a one-size-fits-all approach doesn’t work. The performance and longevity of your equipment depend on carefully evaluating your specific needs and operating conditions. Below, we address three essential questions to help you determine the best belt for your application.

1. What Kind of Oil Are You Trying to Skim?

The type of oil you’re dealing with significantly impacts the choice of your belt material. Different oils—such as tramp oil, fuel oil, or gear oil—have varying viscosities and characteristics that influence the belt’s effectiveness.

• Tramp Oil: This lightweight oil often floats on water and is best addressed with belts that have high water-shedding properties.
• Fuel Oil: A belt that resists chemical absorption and handles low-viscosity fluids effectively is key for this application.
• Gear Oil: Heavier, more viscous oils require a durable and robust belt with strong adhesion properties.

Choosing the right material ensures that your skimming process is efficient and minimizes downtime. Using a belt tailored to the specific oil type also prevents unnecessary wear and tear, extending the lifespan of your equipment.

2. Are There Any Cleaners or Chemicals Involved?

The pH levels and chemical composition of your solution are critical factors to consider. If cleaners or harsh chemicals are present in the tank or pit, you’ll need to invest in belts and units designed to withstand these conditions.

• Stainless Steel Units: Ideal for environments where chemical resistance is paramount. Stainless steel prevents corrosion and maintains the integrity of the equipment over time.
• Special Poly Belts: If your operation involves mild chemicals or moderate pH variations, poly belts engineered for durability can provide a cost-effective solution.

Understanding the chemical profile of your environment helps you choose a belt that will perform reliably without premature wear or damage. Neglecting this factor can lead to frequent equipment failures, increasing maintenance costs and reducing overall productivity.

3. What Is the Temperature of the Water or Solution?

Temperature can have a significant impact on belt performance and longevity. High temperatures can cause certain materials to warp or degrade, while low temperatures may affect the belt's flexibility.

• High-Temperature Environments: Consider belts made from materials designed to resist heat without losing their structural integrity.
• Low-Temperature Conditions: Opt for belts with flexibility and elasticity to maintain smooth operation.

Knowing the temperature range of your application helps ensure your belt functions consistently under varying conditions. Temperature extremes can compromise the material properties of the belt, leading to inefficiencies or breakdowns during operation.

Additional Considerations for Belt Selection

There is a great deal of variance in applications where belt skimmers are present. Figuring out the best belt material for your skimmer will depend on several factors. While belts generally pick up oil in the same fashion, the big difference lies in selecting a material that offers the longest operating life.

The two primary factors that influence your belt choice are the combination of temperature and pH levels. These factors typically dictate whether you should use a steel, elastomer, or polymer belt:

• Steel Belts: While durable, steel belts are not ideal when rust inhibitors are present in your application, as these can coat the belt and reduce the pick-up rate.
• Elastomer and Polymer Belts: These options are often better suited for environments with specific pH levels or chemical exposure, providing durability and effectiveness in such conditions.

When in doubt, it is best to consult with a representative and provide details about your application to determine the most suitable material for your belt skimmer.

Other Factors to Consider

While the three questions above provide a strong starting point, there are additional factors to keep in mind when choosing a belt for your oil skimming system:

• Belt Width and Length: Ensure the belt dimensions are compatible with your skimmer to optimize efficiency.
• Installation and Maintenance: Some belt materials may require specific handling or periodic checks to ensure optimal performance.
• Environmental Considerations: If your operation is outdoors or in a particularly harsh environment, ensure the belt is designed to handle exposure to UV rays, rain, or other environmental factors.
  
  

Expert Advise

Answering these questions provides a solid foundation for determining the best belt for your oil skimming needs. By understanding the type of oil you’re skimming, the chemical environment, and the temperature conditions, you can select a belt that maximizes efficiency, durability, and cost-effectiveness.

When rust inhibitors are present, avoid steel belts to maintain optimal pick-up rates. Consulting with a professional can help tailor your equipment to your specific application, ensuring your skimming system operates at peak performance.

To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com

You are just one step away from downloading Abanaki's most detailed resource on our oil skimming equipment. Simply click at the button to get your ultimate guide now.

When it comes to oil skimming, the adage “you get what you pay for” often rings true. A common misconception is that purchasing a smaller skimmer based on gallons-per-hour skimming capacity can save money on larger oil removal tasks. However, this approach can lead to ineffective oil skimming and long-term inefficiencies that outweigh the initial savings.

Why Under-sizing Your Skimmer is a Mistake

1. Area Matters More Than Volume
   
   Oil skimmers should be selected based on the size of the area to be skimmed, not solely on the amount of oil to be removed. A smaller or mini unit may struggle to cover a large surface area effectively, leaving behind oil and requiring more time and effort to achieve the desired results. Large surface areas often require industrial-sized skimmers to ensure comprehensive coverage and efficiency. Failing to account for area size can result in frequent maintenance interruptions and reduced overall productivity.
   
   
2. Capacity Recommendations
   
   An oil skimmer should have the capacity to remove at least twice the amount of oil required by the application. This ensures the skimmer can handle unexpected conditions and maintain performance over time. By choosing a higher-capacity skimmer, you also future-proof your operation against potential increases in oil output or changes in the application’s scope. Additionally, higher-capacity skimmers often operate more efficiently, reducing the likelihood of overworking the unit and extending its operational lifespan.

Factors That Impact Skimmer Efficiency

1. Optimum Conditions Are Rare
   
   Oil skimmer capacities are rated under ideal conditions, which rarely exist in real-world applications. Factors such as oil viscosity, water temperature, and the homogeneity of the oil can significantly impact the amount of oil removed. For example:

• Viscosity: Thicker oils require more effort and time to remove, which can reduce the effective skimming rate of a smaller unit.
  
  
• Oil Distribution: Uneven oil layers on the surface can lead to inefficiencies in skimming, particularly for smaller units with limited reach.
  
  
• Temperature: Cold water can increase oil viscosity, further complicating removal efforts.
  
  

2. Variability in Oil Removal
   
   Predicting the rate at which oil will be removed is inherently difficult due to changing environmental and operational factors. Weather, debris in the water, and fluctuations in oil production can all impact performance. A skimmer with a higher capacity acts as a buffer against these variables, ensuring consistent performance even under less-than-ideal conditions. This reliability is especially critical for industries where downtime or incomplete oil removal can have costly repercussions.

The Rule of Thumb

To avoid the pitfalls of undersizing, always opt for an oil skimmer rated at least twice the capacity you believe you need. This provides a margin of safety and accounts for real-world inefficiencies that may arise. For example, if your application requires a skimmer capable of removing 20 gallons of oil per hour, invest in one rated for at least 40 gallons per hour. This approach not only ensures efficiency but also allows your operation to adapt to unexpected changes without requiring immediate equipment upgrades.

Additional Benefits of Proper Sizing

• Reduced Maintenance: A properly sized skimmer operates within its intended capacity, reducing wear and tear and the frequency of maintenance.
  
  
• Energy Efficiency: Larger skimmers often use their energy more efficiently, as they can handle higher volumes without straining their components.
  
  
• Compliance Assurance: Many industries have strict environmental regulations regarding oil removal. A higher-capacity skimmer helps ensure compliance by consistently meeting or exceeding removal requirements.

Conclusion

While it may be tempting to purchase a smaller oil skimmer to save money upfront, the long-term inefficiencies and ineffectiveness make this an unwise choice. By selecting a skimmer based on the size of the area to be skimmed and ensuring it has at least double the required capacity, you can achieve reliable and efficient oil removal for your application. Remember, investing in the right skimmer now will save you time, money, and effort down the road. Proper sizing not only enhances operational efficiency but also provides peace of mind, knowing that your equipment is prepared to handle both current and future challenges.

To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com

You are just one step away from downloading Abanaki's most detailed resource on our oil skimming equipment. Simply click at the button to get your ultimate guide now.

Oil spills, whether on industrial sites or in marine environments, present significant challenges for containment and cleanup. Among the many methods for addressing spills, oil skimming—the process of removing oil from the surface of water—has gained widespread use due to its efficiency and environmental benefits. However, misconceptions about oil skimming can hinder its effective application. Let’s bust some common myths and reveal the truth about this powerful cleanup method!

Myth 1: Oil Skimmers Only Work in Calm Waters

Reality:
While calm conditions are ideal, modern oil skimming technology has evolved to function effectively in various environments, including rough waters and industrial settings. Many skimmers are designed to adapt to changing wave patterns, currents, or surface disturbances, making them versatile tools in both open water and confined areas like harbors or tanks.

Myth 2: Oil Skimming Removes All Oil in One Pass

Reality:
Oil skimming is a process, not a one-and-done solution. The efficiency of oil skimming depends on factors such as the type of oil, weather conditions, and the skimmer design. High-performing skimmers can remove significant amounts of oil, but additional passes or complementary cleanup methods (like dispersants or absorbents) may be required for complete removal.

Myth 3: All Skimmers Are the Same

Reality:
Not all oil skimmers are created equal. There are different types, each suited to specific scenarios:

• Tube skimmers use a continuous tube to remove surface oil.
• Disc skimmers use rotating discs to adhere oil while repelling water.
• Belt skimmers are ideal for industrial applications.

Choosing the right skimmer for the job is essential for achieving optimal results.

Myth 4: Oil Skimming Is Ineffective for Large Spills

Reality:
Oil skimmers are integral to large-scale spill responses. When deployed in coordination with booms and other containment methods, skimmers can effectively recover substantial quantities of oil. Organizations like the U.S. Coast Guard and private environmental cleanup firms rely on skimming as a primary tool for managing significant spills.

Myth 5: Oil Skimmers Harm Marine Life

Reality:
Unlike chemical dispersants, which may have ecological consequences, oil skimmers are among the most environmentally friendly cleanup options. They physically remove oil from the water's surface without introducing additional chemicals or toxins, minimizing harm to aquatic ecosystems.

Myth 6: Oil Skimming Only Works for Oil

Reality:
Skimmers aren’t limited to petroleum-based spills! They can remove a variety of surface contaminants, including food oils, grease, and other non-water-soluble substances. This versatility makes them invaluable across industries, from marine operations to manufacturing facilities.

Myth 7: Skimming Is a Standalone Solution

Reality:
Effective oil spill response often requires a combination of methods. While oil skimming plays a critical role, it works best alongside containment booms, vacuum pumps, and bioremediation techniques. Together, these tools ensure a more comprehensive cleanup.

Myth 8: Oil Skimmers Are Too Expensive

Reality:
Although the upfront cost of skimming equipment might seem high, its long-term value far outweighs the expense. Skimmers are reusable, durable, and can prevent costly environmental fines or damages, making them a cost-effective investment for industries and governments alike.

Conclusion: Understanding Oil Skimming’s True Potential

By exposing these myths, we can appreciate oil skimming as a reliable, efficient, and eco-friendly method for managing oil spills. It’s crucial to approach oil spill response with accurate information, ensuring that we utilize the right tools and strategies to protect our environment and resources.

Whether you're in marine operations, industrial maintenance, or environmental management, understanding the capabilities and limitations of oil skimming is vital for success. Knowledge is power—let’s keep it clean, one skim at a time!

To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com

You are just one step away from downloading Abanaki's most detailed resource on our oil skimming equipment. Simply click at the button to get your ultimate guide now.

Groundwater is an essential resource for drinking water, irrigation, and industrial processes. However, it can become contaminated due to spills, leaks, and other pollutants, particularly oil and petroleum products. Effective remediation of oil-contaminated groundwater is crucial for protecting public health and the environment. One effective method for removing oil from contaminated water is the use of belt oil skimmers. This blog post will explore how belt oil skimmers work, their benefits, and their role in groundwater remediation.

Understanding Groundwater Contamination

Groundwater contamination is a pressing issue that can arise from various sources, including:

• Industrial Spills: Factories and industrial sites can experience accidental spills, leading to oil and chemicals leaking into the groundwater.
• Transportation Accidents: Oil spills from tankers, pipelines, or trucks can significantly impact nearby water sources.
• Agricultural Runoff: Fertilizers and pesticides used in agriculture can leach into groundwater, affecting its quality.
• Landfills: Improperly managed landfills can release leachate, a toxic liquid that can contaminate groundwater with oil and other pollutants.

Given the potential sources of contamination, addressing oil spills and leaks is essential for maintaining groundwater quality.

What is Groundwater Remediation?

Groundwater remediation is the process of cleaning up and restoring contaminated groundwater to ensure it is safe for use. Contaminants can include a variety of harmful substances, including oil, heavy metals, and chemicals. When oil spills occur, it can create a thick layer of contamination that poses significant risks to water quality and the surrounding ecosystem.

Remediation techniques vary based on the type and extent of contamination. Common methods include pump and treat systems, bioremediation, and natural attenuation. However, when oil is present in large quantities, specialized equipment like belt oil skimmers is often employed to effectively remove the contaminant.

What are Belt Oil Skimmers?

Belt oil skimmers are specialized devices designed to remove oil from the surface of water. They consist of a continuous belt that floats on the water, using various mechanisms to attract and collect oil. As the belt moves through the water, it picks up oil and transfers it to a collection point, where it can be stored or disposed of properly.

Belt oil skimmers work based on the principle that oil is less dense than water and will float on the surface. The design of these skimmers allows them to capitalize on this difference, making them an efficient tool for oil removal.

How Belt Oil Skimmers Work in Groundwater Remediation

Belt oil skimmers are particularly effective in groundwater remediation for several reasons:

1. Surface Collection: These skimmers are designed to float on the surface of the water, making them ideal for collecting free-phase oil, which is oil that has not yet mixed with water. This is crucial because free-phase oil can create a barrier, preventing oxygen from reaching the underlying groundwater and impacting the remediation process.
2. Continuous Operation: The belt continuously moves, allowing for ongoing collection of oil without the need for constant monitoring or manual intervention. This automated process increases efficiency and reduces labor costs.
3. Efficient Removal: Belt oil skimmers can remove large quantities of oil in a relatively short time, significantly reducing the contaminant load in the water. This rapid removal helps to mitigate the immediate risks associated with oil contamination.
4. Adaptable Installation: They can be installed in various environments, including industrial sites, landfills, and natural water bodies, making them versatile for different remediation projects. Whether in a confined space or a larger area, belt oil skimmers can be adapted to fit the needs of the specific site.

The Process of Using Belt Oil Skimmers

The deployment of belt oil skimmers typically involves the following steps:

1. Site Assessment: Before installation, a thorough assessment of the contaminated site is conducted to determine the extent of oil contamination and the specific conditions present.
2. Installation: Belt oil skimmers are installed at strategic locations where oil accumulation is expected. This may involve placing the skimmer in ponds, sumps, or along the edges of water bodies.
3. Operation: Once installed, the skimmers operate continuously, collecting oil from the surface of the water. The collected oil is transported to a storage tank for safe disposal or recycling.
4. Monitoring and Maintenance: Regular monitoring is conducted to ensure the skimmer operates efficiently and effectively. Maintenance is also performed to clean the belt and check for wear and tear, ensuring optimal performance throughout the remediation process.

Benefits of Using Belt Oil Skimmers

1. High Efficiency: Belt oil skimmers can quickly remove significant amounts of oil from the surface of contaminated groundwater, speeding up the overall remediation process. This efficiency is critical, especially in emergency situations where time is of the essence.
2. Cost-Effective Solution: By efficiently removing oil, these skimmers can reduce the amount of contaminated water that requires extensive treatment, thereby lowering overall remediation costs. This is particularly beneficial for large-scale operations where budget constraints are a concern.
3. Environmental Protection: Rapid removal of oil prevents further contamination of groundwater and protects aquatic ecosystems from harmful effects. By minimizing the exposure of wildlife to oil, belt skimmers help preserve biodiversity and maintain healthy ecosystems.
4. Minimal Disruption: Belt oil skimmers can operate with minimal disturbance to the surrounding environment, making them suitable for sensitive sites. This is especially important in areas where wildlife or local communities are affected by contamination.
5. Versatility: These skimmers can be used in various settings, including industrial sites, municipal wastewater treatment facilities, and natural bodies of water. Their adaptability allows for tailored solutions to meet the unique challenges of different environments.

Belt oil skimmer solutions are an effective and efficient method for addressing oil contamination in groundwater. By removing oil from the surface, these devices play a crucial role in groundwater remediation efforts, helping to ensure clean and safe water for communities and ecosystems alike. As industries increasingly focus on sustainable practices and environmental responsibility, belt oil skimmers will continue to be an essential tool in the fight against groundwater contamination, contributing to a healthier planet for future generations.

By understanding and utilizing the benefits of belt oil skimmer technology, we can improve groundwater remediation efforts and work towards a more sustainable future, ensuring the protection of our invaluable water resources.

To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com

You are just one step away from downloading Abanaki's most detailed resource on our oil skimming equipment. Simply click at the button to get your ultimate guide now.

A steel mill is perhaps the most significant industrial intersection of oil and water. The extensive use of water for cooling and descaling, alongside the significant volumes of hydraulic, lubricating, and cooling oils essential for steel production, constantly challenge and demonstrate the truth of the adage "oil and water do not mix."

Oil Contamination in Steel Mills Process Water

The production of steel is a resource-intensive process, especially when it comes to water usage. It can take anywhere from 10,000 to 75,000 gallons of water to produce one ton of steel, depending on how much of that water is recycled. This significant range underscores the importance of reusing water whenever possible to reduce operational costs. However, in order for water to be reused in most steel mill processes, it must be free of contaminants such as oils, which can severely impact the mill's ability to recycle water efficiently.

Tramp oils are a common contaminant in steel mill process water, and their presence can lead to a variety of operational problems. When water is tainted with oil, its effectiveness as a coolant or lubricant diminishes, reducing the efficiency of key processes. In addition, oil-contaminated water cannot be released into the facility’s wastewater system without causing environmental hazards. Stringent environmental regulations often prevent the discharge of such contaminated water, and failure to comply with these regulations can lead to fines and increased operational challenges for the mill.

Furthermore, the presence of oils in process water can create an ideal environment for bacterial growth. This poses a significant health risk to workers and can further compromise the quality of the recycled water. If water cannot be adequately treated for reuse due to contamination, it leads to higher production costs as the mill is forced to rely on fresh water supplies. Ensuring water purity through effective contamination control is not only critical for reducing costs but also for maintaining safe working conditions and complying with environmental standards.

Abanaki Model 8 Oil Skimmer

What strategies can be implemented at a steel mill to prevent or reduce oil contamination in process water? One effective option is the Abanaki Model 8 Belt Oil Skimmer, which provides a reliable solution for extracting oil from water and water-based solutions commonly used in mills. This oil skimming technology leverages the differences in specific gravity and surface tension between oil and water, enabling the belt skimmer to draw in oil and other hydrocarbon liquids from the fluid's surface.

The Model 8 has the capability to reduce oil content in water to less than five parts per million, depending on the liquid's characteristics. It operates using a continuous belt and wiper system, effectively removing up to 40 gallons of oil per hour from the surface of the fluid. This unit can serve as a pre-treatment step before filtration and can be used in conjunction with coalescing systems for enhanced efficiency. Its versatility extends beyond steel mills, making the Model 8 suitable for a variety of applications, including:

• Wastewater sumps
• Parts washers
• Coolant systems
• Heat treating fluids
• Food processing plants
• Parking lots, garages, and service facilities
• Outdoor ponds, lakes, and basins
• Underground tanks
• Ships' bilges
• Aircraft service areas and tarmac runoff
• Washing facilities for trucks, locomotives, and other mobile equipment

Abanaki Model 8 Oil Skimmer Specifications

The Model 8 is designed for use in tanks ranging from one foot to 100 feet in depth, ensuring durability and longevity. With the right configuration, it can accommodate liquid temperatures up to 212°F and a fluid pH range of 3 to 13. Its skimmer drive features an oil-filled gear reducer equipped with bronze gears and ball bearings. The combination of a robust motor, durable reducer, and powder-coated housing provides the Model 8 with exceptional longevity, even in the most demanding and harshest environments.

Managing the complex relationship between oil and water in steel mills is essential for operational efficiency and environmental compliance. The significant water usage involved in steel production, along with the risk of oil contamination, highlights the need for effective solutions to maintain water quality. Technologies like the Abanaki Model 8 Belt Oil Skimmer offer a reliable means of removing oil from process water, facilitating recycling and reducing production costs. Its versatility extends beyond steel production, making it valuable in various applications across different industries. By prioritizing water purity, steel mills not only enhance their sustainability efforts but also ensure safer working conditions for employees, effectively addressing the challenges of oil contamination.

To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com

You are just one step away from downloading Abanaki's most detailed resource on our oil skimming equipment. Simply click at the button to get your ultimate guide now.

Tube oil skimmer can be used in wastewater applications that are shallow in depth. Plus, tube oil skimmer is a great fit where a belt skimmer is too big.

The Abanaki Oil Viper tube oil skimmer 

The Abanaki Oil Viper tube oil skimmer is a surface oil skimmer that effectively removes floating oils by means of an oleophilic (oil attracting) ¾-inch diameter continuous looped tube. Due to the sleek design of the Oil Viper tube oil skimmer, it can skim in just inches of water compared to a belt skimmer which could need one to two feet of water to skim from.

The Oil Viper tube oil skimmer works off the same principle of the belt skimmer, the tube breaks the surface tension of the water, the oil is then collected and skimmed off by its unique wipe clean design. Two tube materials are available, the standard tube is great in a wide variety of applications; the high temperature tube is best suited for high temperature or caustic applications.

Oil Viper tube oil skimmer features:

• Compact design fits almost any tank or pit
• Explosion proof motors available
• Tubes with up to 100-foot reach
• Safety shut-off switch for safe operation
• Simple and effective drive design for lasting performance
• Unique wiping system for more effective oil skimming

Where to Use the Oil Viper?

The Oil Viper is a compact, versatile Abanaki skimmer. Its size and removal capacity make it suitable for most applications. From a mere shimmer on top of water to a heavy oil slick, the Oil Viper performs efficiently, removing up to 100 gallons of oil per hour.

Typical Applications:

• Wastewater sumps
• Coolant systems
• Food processing plants
• Parking lots, garages and service facilities
• Outdoor ponds, lakes and basins
• Underground tanks
• Ships bilges
• Aircraft service areas and tarmac runoff
• Truck, locomotive and other mobile equipment washing facilities
• Steel Manufacturing Plants

Rugged Construction for Harsh Conditions

The Oil Viper is designed to last for many years. With the proper configuration it can handle liquid temperatures up to 212°F, and the pH of the fluid can range from 3 to 13. The skimmer drive includes an oil filled gear reducer with bronze gears and ball bearings. The motor, gear reducer, and powder coated finish of the weldments give the Oil Viper exceptionally long life, even under the harshest conditions.

To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com

See the Oil Viper tube oil skimmer in action!

It is a common question asked every day by people in all fields of industry. Machine shops, steel mills, industrial manufacturers, and many others are faced with the problem of removing oils from coolants and wastewater on an everyday basis. They are faced with high disposal and maintenance costs. Some manufacturers are charged extreme amounts to have their contaminated water treated properly by their local water treatment facility.

Why Remove Oil from Coolant or Water?

Companies look for effective ways to remove oil from coolant or water to reduce costs and the liability of proper disposal. Another reason for removing the oil is a better work environment. Letting oil remain in the coolant tank allows anaerobic bacteria to grow. Anaerobic bacteria break down the components of coolant, causing it to need changing more frequently. Oil-laden coolant with a high anaerobic bacteria content has two other drawbacks as well. The first drawback is an unpleasant odor caused by the bacteria. The second drawback the smoke generated from the oil-laden coolant coming in contact with the operating cutting tool. One of the easiest ways to remove hydrocarbons from water or coolant is by using a belt oil skimmer. It is a low maintenance, easy to use tool for removing oil from water or coolant. 

Why Belt Oil Skimmer?

Belt oil skimmers work because of the differences in specific gravity between oil and water. Water has a specific gravity of one. Most oils have a specific gravity of less than one. Because of these differences, oil floats to the top of the water where it can be removed. A belt oil skimmer uses oil oleophilic material, (usually made of stainless steel or plastic), in the form of a belt to break the surface tension of the water to attract and collect the floating oil.

The belt passes through a set of wiper blades via a motorized head pulley where the oil is wiped off both sides of the belt. The oil then flows through the skimmer troughs and into a proper disposal container. Because the belt materials used do not attract water, very little coolant or water is picked up.

Advantages of Using Belt Oil Skimmer

Some of the advantages of using a belt oil skimmer over other methods to remove oil are the lower initial cost compared to coalescers and other filtration systems, low maintenance, no filters to change, and no mess involved as with absorbent booms or pads. With an oil skimmer, virtually the only required maintenance is replacing a belt and wiper blade set as needed.

Next, Abanaki oil skimmers require very little operating space, usually with no modification to the tank. Finally, our oil skimmers have pick-up rates of up to 200 gph with minimal water or coolant content. Other forms of oil removal cannot perform as well.

Wide Variety of Abanaki Belt Oil Skimmers

Abanaki Corporation manufactures a wide variety of oil skimmers to meet any size application. From a small coolant tank in a CNC lathe to a scale pit in a steel mill, Abanaki Corporation can supply a skimmer to do the job. We manufacture skimmers that can remove from 1 gallon per hour to 200 gallons per hour. We offer turnkey systems with a variety of motors, heat options, stands, and oil concentrators. Our skimmers are used on parts washers, in car washes, wells, steel mills, and any other industry where hydrocarbons need to be removed.

To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com

How to Successfully Implement Oil Skimmers

In outdoor applications, the use of heaters may be required to keep skimmed product fluid so it can be effectively removed from the medium and collection tray. This is particularly true for grease skimming, which involves higher viscosity at all temperatures. Polymer materials are limited in their heat tolerance, so oil skimmers equipped with these media may have only tray heaters.

Oil Skimmers Accessories

Oil skimmers with steel media can apply heat to both the tray and the medium, which improves performance in severe winter climates. To resist corrosion, a stainless-steel housing also may be needed. Above ground enclosures and underground manway mounting kits provide additional protection from the elements.

Commonly used materials for wiper blades are nitrile, [CRV] and ceramics. Nitrile is suitable for use as high as 176° F in neutral pH liquids. For higher temperatures and acidic or alkaline liquids, [CRV] wipers work well. Ceramics are resistant to more chemicals, but are prone to breakage.

For hazardous duty locations with ignitable fumes, explosion-proof motors are mandatory. Special corrosion resistant motor housings may be required for sanitary washdown situations in food plants. Different voltages and power frequencies are needed for some plants.

In many applications, oil skimmers can run unattended for days or weeks. This is typical for groundwater remediation applications at remote well sites. When controls are used, they tend to be either manual on/off switches or 24-hour timers to start and stop the unit at predetermined times.

Oil Skimmer Reliability and Maintenance

Oil skimmers require a certain amount of routine maintenance, primarily periodic cleaning and checking wiper blade adjustment. Easy removal of safety covers shielding the moving medium and its pulleys will reduce maintenance time.

In terms of drive designs, those with separate gear reducers tend to be somewhat more robust than unitary gear motor drives. Chain drives, which are found on a few models, need to be lubricated regularly and the chain should be protected from debris and other impediments.

To learn more about oil skimmers, please contact our experts at 440-543-7400 or visit our website: www.abanaki.com

Abanaki Model 8 Belt Skimmer in Operation